MANUFACTURING

From Product Development to Production — Every Stage Connected.

Each order moves through a coordinated production sequence — from buyer requirements and fabric development to garment manufacturing, quality checks and shipment preparation — keeping product specifications and production requirements aligned throughout the process.

Buyer Brief

We review buyer concepts, tech packs, measurements, construction details, fabric requirements, trims, quantities and delivery expectations before development begins.

Design Collaboration

We work with buyers from concept — reviewing mood boards, trims and construction ideas to shape a focused, production-ready design.

Sample Development

Fit, proto and pre-production samples are developed against the tech pack, with measurements and construction refined until the buyer signs off.

Bulk Production

Approved styles move into fabric development, cutting, stitching, quality checks and finishing — the full sequence is covered step by step below.

Order Tracking

Buyers are kept updated at every stage — from fabric and cutting to packing and shipment — so production status is never a guess.

STEP BY STEP

Our Production Process — Fiber to Shipment.

As a vertically integrated manufacturer, we control every stage of production ourselves — from raw fiber and yarn to a packed, shipped garment. Here is the full sequence, step by step.

01–06. Raw Material & Fabric Development

STEP 01 — FIBER SELECTION

Fiber Selection

Every fabric begins with the right fiber. We select cotton, organic cotton, bamboo, hemp, linen, modal, viscose and blended fibers based on the hand feel, durability and performance each style requires.

STEP 02 — YARN SELECTION

Yarn Selection

Yarn count and quality are selected to match the fabric’s intended GSM, stretch and structure — the foundation for consistent knitting and dyeing results.

STEP 03 — YARN DYEING

Yarn Dyeing for Stripes & Yarn-Dyed Fabrics

For striped and yarn-dyed fabrics, yarn is dyed to shade before knitting, giving precise, wash-durable color definition in the finished fabric.

STEP 04 — KNITTING

Knitting

Selected yarns are knitted into jersey, rib, interlock, fleece, terry and other structures on our circular knitting machines, built to the composition and GSM specified for each style.

STEP 05 — FABRIC DYEING

Fabric Dyeing for Ecru & Solid-Dyed Fabric

Grey/ecru fabric is dyed to the approved shade and lab dip in our dyeing & finishing unit, with color consistency checked batch to batch before it moves forward.

STEP 06 — FABRIC INSPECTION

Fabric Inspection (4-Point System)

Every fabric roll is 100% inspected using the 4-point grading system before it is approved for cutting, catching flaws early to protect the finished garment.

07–11. Garment Construction

STEP 07 — PATTERN & CUTTING

Pattern Making & Cutting

Patterns are graded and markers are planned for efficient fabric usage, then fabric is cut precisely to pattern using computerized cutting systems.

STEP 08 — PRINTING & EMBROIDERY

Printing & Embroidery

Where a style calls for it, panels or finished garments move through digital printing or embroidery to the approved artwork and placement.

STEP 09 — STITCHING

Stitching

Cut panels are assembled across our sewing lines by trained machine operators, following the approved construction, seam type and stitch density for each style.

STEP 10 — IN-LINE QUALITY CONTROL

In-Line Stitching Quality Control

Dedicated QC stations on the production floor check stitching, seams and measurements continuously during sewing — not only at the end of the line.

STEP 11 — FINISHING

Finishing — Trimming, Pressing & Ironing

Loose threads are trimmed, garments are pressed and shaped, and any required labels or trims are attached in our dedicated finishing area.

12–14. Final Inspection & Shipment

STEP 12 — FINAL INSPECTION

Final Inspection (AQL Standard)

Finished garments go through a final inspection against the buyer’s required AQL standard, checking measurements, workmanship and appearance before packing.

STEP 13 — PACKING

Packing

Garments are folded, tagged and packed to buyer-specific instructions — solid, assorted or ratio packing, polybags, cartons and carton marking as required.

STEP 14 — CONTAINER LOADING

Loading to Container

Packed cartons are counted, verified against the packing list and loaded into containers under supervision, ready for onward transport.

HOW WE MANAGE PRODUCTION

Product Development Collaboration

From buyer concepts, tech packs and reference samples to patterns, fit, fabric and construction details, we work closely with buyer teams to prepare each style for production.

Integrated Production Control

Key manufacturing stages are coordinated through one production system, helping maintain continuity between development, fabric preparation, garment production and completion.

Fabric & Finish Development

Knitted fabrics are developed around composition, GSM, structure, hand feel and end-use requirements, with selected functional and value-added finishes available according to buyer specifications.

Production Visibility

Structured production follow-up keeps approvals, specifications, quantities and delivery milestones aligned from bulk production through shipment readiness.

From Approved Sample to Shipment — Every Stage Connected.

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